Conrad Welding Supplies, based in Houston, USA, stands out as a top-notch manufacturer and supplier of Hastelloy Hybrid-BC1 Coated Electrodes, providing innovative welding solutions tailored for highly corrosive environments. This advanced alloy combines the best features of Hastelloy B and C series, specifically engineered to offer exceptional resistance to hydrochloric acid, wet chlorides, and aggressive reducing agents. Our coated electrodes ensure excellent arc stability, minimal spatter, and impressive deposition efficiency. At Conrad, we prioritize quality, making our Hybrid-BC1 electrodes perfect for joining or overlaying components in critical industries like chemical processing, pulp and paper, marine, and wastewater treatment.
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| Classification | AWS A5.11, ENiMoCr-1 |
| Form | Welding Electrode, Welding Rods |
| Type Of Current | Direct Current Electrode Positive (DCEP) |
| Diameters | 3/32”, 1/8”, 5/32”, 3/16” or 2.5mm, Ø 3.2mm, Ø 4.0mm, Ø 5.0mm |
| Size | 2.0mm ∞ 5.0mm |
| AC/DC+ | 50-80, 80-110, 100-135, 140-180 |
| Welding Positions | All positions 5/32” & 3/16” recommended for use in flat & horizontal positions only (F, V, OH, H) |
| HASTELLOY® HYBRID-BC1® Coated Electrodes Application & uses |
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Hastelloy Hybrid-BC1 Coated Electrodes are crafted from a distinctive mix of nickel (~62%), molybdenum (~22%), chromium (~2%), iron (~3%), along with small amounts of cobalt, manganese, and silicon. This unique composition guarantees outstanding resistance to pitting, crevice corrosion, and acid attack, especially in environments with hydrochloric, sulfuric, and formic acids. The electrodes boast a tensile strength of ≥690 MPa, yield strength of ≥275 MPa, and elongation of ≥30%. They provide smooth weldability, robust metallurgical bonding, and high-quality welds with excellent mechanical performance, even in challenging conditions. These attributes make them perfect for critical fabrication applications prone to corrosion.
| Nickel: | Balance |
|---|---|
| Molybdenum: | 27.0-32.0 |
| Iron: | 1.0-3.0 |
| Chromium: | 1.0-3.0 |
| Cobalt: | 3.0 max. |
| Tungsten: | 3.0 max. |
| Manganese: | 2.0 max. |
| Copper: | 0.50 max. |
| Other: | 0.50 max. |
| Silicon: | 0.20 max. |
| Carbon: | 0.02 max. |
| Sulfur: | 0.03 max. |
| Phosphorus: | 0.04 max. |
| Tensile (psi) | 100,000 |
|---|---|
| Mpa | 690 |
| Elongation (%) | 25 |
| Class | UNS | Haynes |
| ENiMoCr-1 | N10362 | HASTELLOY® HYBRID-BC1® |
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Conrad Welding Supplies is a Top manufacturer and supplier of high-quality Hastelloy Hybrid-BC1 Coated Electrodes in Houston , USA. Specializing in welding solutions, we provide a wide range of products, including coated electrodes, welding electrodes, flux core, MIG & TIG welding wires, SAW flux and filler wires. Known for our reliable delivery and superior customer service, We are committed to offering top-tier welding materials that ensure durability and performance across a wide range of industrial applications. We strive to meet the highest standards, making us a trusted partner for all your welding needs.
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Hastelloy Hybrid-BC1 Coated Electrodes are expertly designed for welding components that face severe acid corrosion, particularly in chemical processing plants, pharmaceutical reactors, acid recovery systems, and waste gas scrubbers. They excel at joining reactor vessels, heat exchangers, storage tanks, and agitators in environments with wet halides, chlorides, and strong inorganic acids. These electrodes are also utilized in various other applications where corrosion resistance is paramount, ensuring reliability and durability in demanding settings.
We provide high-quality electrodes, filler wire, MIG and TIG welding wires to a wide range of industries, including oil and gas, food, marine, petrochemical, power generation, and aerospace.
Conrad Welding Supplies is a leading manufacturer, supplier and exporter of high-quality Coated Electrodes, Flux Core, MIG & TIG wires, SAW & Flux, Welding Wires, and Filler Wires, catering to various industries in Houston , USA
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