Incoloy 825 Welding Wire

Conrad Welding Supplies, located in Houston, USA, stands out as a top-notch manufacturer and supplier of Incoloy 825 Filler Wire, crafted specifically for high-performance welding in harsh, corrosive settings. This unique nickel-iron-chromium alloy filler wire is tailored for joining Incoloy 825 and other similar corrosion-resistant alloys. Renowned for its remarkable resistance to both oxidizing and reducing acids, as well as stress-corrosion cracking and pitting, Conrad’s Incoloy 825 wire guarantees robust, ductile, and corrosion-resistant welds. Produced in line with AWS A5.14 (ERNiFeCr-1), these wires are perfect for critical welding tasks in chemical processing, pollution control, marine, and nuclear sectors.

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Incoloy 825 Welding Wire Specification

Specifications	:	AMS 5542 / ASTM B425 ASME SB425
Dimensions	:	ANSI/AWCI – 01 -1992 and ASTM E 2016-11 and RRW 360
Length	:	100 mm TO 6000 mm
Diameter	:	10 mm To 100 mm
Specialize	:	Filler Wire, Coil Wire

What is Incoloy 825 Welding Wire?

Incoloy 825 Filler Wire consists of 38–46% nickel, 19.5–23.5% iron, 19.5–23.5% chromium, 2.5–3.5% molybdenum, 1.5–3% copper, and 0.6–1.2% titanium, along with trace amounts of manganese and carbon. This careful composition provides outstanding resistance to sulfuric and phosphoric acids, chloride-induced corrosion, and thermal degradation. Its mechanical properties include a tensile strength of at least 690 MPa, yield strength of at least 310 MPa, and elongation of at least 30%. The filler wire ensures a stable arc, minimal spatter, and excellent weld metal toughness, making it perfect for challenging metallurgical conditions.

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Electrodes and Filler Wire

We provide products that come with both mill test certificates and third-party test certificates, ensuring the highest standards of quality and compliance.

Incoloy 825 Welding Wire Chemical Composition

Grade	C	Mn	Si	S	Al	Fe	Ni	Cr	Cu	Ti
825	0.05 max	1.00 max	0.05 max	0.03 max	0.02 max	22.0 min	38.0-46.0	19.50-23.50	1.50-3.00	0.06 – 1.20

Incoloy 825 Welding Wire Mechanical Properties

Element	Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
825	8.14 g/cm3	1400 °C (2550 °F)	Psi – 80,000 , MPa – 550	Psi – 32,000 , MPa – 220	30 %

IIncoloy 825 Welding Wire Equivalent

STANDARD	WERKSTOFF NR.	UNS	JIS	BS	GOST	AFNOR	EN	OR
Incoloy 825	2.4858	N08825	NCF 825	NA 16	ЭП703	NFE30C20DUM	NiCr21Mo	XH38BT

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Top Manufacturer and Supplier of Incoloy 825 Welding Wire in Houston , USA

Conrad Welding Supplies is a leading manufacturer and supplier of high-quality Incoloy 825 Welding Wire in Houston , USA. We specialize in providing innovative welding solutions, supplying a variety of products, such as coated electrodes, welding electrodes, flux core wires, MIG and TIG welding wires, SAW flux, and filler wires. Our welding products are designed for strength, high performance, and reliability. With a keen emphasis on customer satisfaction, we deliver excellent service and have become a respected partner for all your welding needs.

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Types of Incoloy 825 Welding Wire

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Incoloy 825 Welding Wire Uses

Incoloy 825 Filler Wire finds extensive use in the chemical processing industry, particularly for equipment that comes into contact with sulfuric, phosphoric, and nitric acids, such as heat exchangers, chemical tanks, piping systems, and pollution control units. It’s also utilized in marine settings, nuclear fuel reprocessing, and acid recovery systems, where corrosion resistance and mechanical stability are crucial. This wire is ideal for cladding, overlaying, and joining Incoloy 825 base materials in both fabrication and repair welding. Its ability to endure both oxidizing and reducing conditions makes it a go-to choice in demanding applications.

Industry We Serve

We provide high-quality electrodes, filler wire, MIG and TIG welding wires to a wide range of industries, including oil and gas, food, marine, petrochemical, power generation, and aerospace.