Conrad Welding Supplies, located in Houston, USA, is a well-respected manufacturer and supplier of top-notch welding products, including the AWS Class ER2594 MIG and TIG filler metal. Known for its dedication to quality and customer satisfaction, Conrad Welding Supplies serves a wide range of industrial needs throughout the United States. The company guarantees that all its welding consumables, such as duplex stainless steel wires like ER2594, adhere to rigorous industry standards. With a skilled team of experts and cutting-edge manufacturing techniques, Conrad provides high-performance solutions that support essential welding operations in sectors like marine, oil & gas, chemical processing, and structural applications.
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The AWS Class ER2594 MIG and TIG filler metal is primarily made up of chromium (25%), nickel (9%), molybdenum (4%), and nitrogen, which gives it impressive corrosion resistance. Its mechanical properties boast a tensile strength of about 120 ksi (827 MPa), a yield strength of around 90 ksi (620 MPa), and an elongation of 25%. This high-performance duplex stainless steel wire excels in resisting pitting and stress corrosion cracking. It retains toughness in both low and high temperatures, making it perfect for challenging environments. The filler metal meets or surpasses AWS and ASME specifications, ensuring reliability and strength in welded joints.
| Classification | AWS A5.9, ER2594 |
| Form | MIG spools, TIG cut lengths, Reels and Coils |
| Type Of Welding | Inert Gas Welding |
| Current | MIG-DCEP / TIG-DCEN |
| Diameters | .023”, .030”, .035”, .045”, 1/16”, 3/32”, 1/8” |
| Standard TIG straight lengths are available | 36” (914 mm) or 39” (1000 mm) lengths. Other lengths available upon request. |
| AWS ER2594 MIG & TIG Filler Metal Application & uses |
|
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Conrad Welding Supplies is a leading manufacturer and distributor of MIG & TIG welding filler metal rods and wires, including AWS Class ER2594, based in Houston , USA. Our high-performance welding solutions are crafted from top-grade materials, offering exceptional corrosion resistance and strength. The ER2594 filler metal is ideal for demanding industries such as chemical processing, marine, and offshore applications. With a commitment to reliable delivery and excellent customer service, Conrad Welding Supplies ensures you receive premium welding materials that guarantee durability and optimal performance with AWS Class ER2594.
|
Carbon (C) |
0.01 |
|
Chromium (Cr) |
25.1 |
|
Copper (Cu) |
0.10 |
|
Iron (Fe) |
Balance |
|
Manganese (Mn) |
0.60 |
|
Molybdenum (Mo) |
3.90 |
|
Nickel (Ni) |
9.20 |
|
Nitrogen (N) |
0.27 |
|
Phosphorous (P) |
0.02 |
|
Silicon (Si) |
0.40 |
|
Sulfur (S) |
0.001 |
|
Tungsten (W) |
1.00 |
| Tensile Strength (psi) | Yield Strength (psi) | Percent Elongation |
| 123,000 psi (850 MPa) | 94,000 psi (650 MPa) | 28% |
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AWS Class ER2594 MIG and TIG filler metal is perfect for welding duplex and super duplex stainless steels in demanding industries like offshore oil and gas, desalination plants, petrochemical facilities, and marine engineering. It’s widely used in the construction of pressure vessels, piping systems, heat exchangers, and structural components that face harsh conditions. Thanks to its exceptional strength and outstanding resistance to chloride-induced corrosion and cracking, ER2594 delivers reliable, long-lasting welds that uphold structural integrity even in extreme situations, making it a preferred choice for critical infrastructure and high-performance stainless steel applications.
We provide high-quality electrodes, filler wire, MIG and TIG welding wires to a wide range of industries, including oil and gas, food, marine, petrochemical, power generation, and aerospace.
Conrad Welding Supplies is a leading manufacturer, supplier and exporter of high-quality Coated Electrodes, Flux Core, MIG & TIG wires, SAW & Flux, Welding Wires, and Filler Wires, catering to various industries in Houston , USA
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